Cost analysis of Insulting glass production

Many new glass processing company or the new IGU manufacturers are concerns with the cost of producing insulating glass, this is the first step to consider about IGU.
 
There are glass, spacer, butyl, molecular sieve, silicone and argon in one piece of IGU. As the machine price, labor cost, glass price, electricity, air and water cost are different due to different countries and area, so we only consider the rest items used in IGU, like: spacer, butyl, molecular sieve, silicone and argon.
 
Before we calculate the cost, we need to know the price of those items and used quantity in each sqm IGU.
 
Used quantity of IGU
Name
Used qty in 1 sqm IGU
Aluminum spacer
4m
Butyl sealant
0.05Kg
Silicone sealant
0.25Kg (6mm aluminum spacer)
0.35Kg (9mm aluminum spacer)
Molecular sieve
0.1Kg
Corner key
4pcs
Argon
25L ( 12mm air gap)
 
Below we just give reference price of the spacer, butyl, silicone, molecular sieve and argon, so final price maybe different for different customer.
Name
Qty
Unit price reference
Total price
Aluminum spacer
4m
0.1 USD/m
0.4 USD
Butyl sealant
0.05Kg
5USD/kg
0.25 USD
Silicone sealant
0.25Kg (6mm aluminum spacer)
2USD/kg
0.5 USD
0.35Kg (9mm aluminum spacer)
2USD/kg
0.7 USD
Molecular sieve
0.1Kg
1.2USDkg
0.12 USD
Corner key
4pcs
0.001USD/pcs
0.004 USD
Argon
25L ( 12mm air gap)
0.001 USD/L
0.0375
Cost of used materials in IGU
1.3115USD
1.5115USD
 

We are not responsible for the final IGU production cost difference with the above table, this is only for your starting reference, thanks for your understanding. 

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