LBZ2800

Vertical Online Argon Gas Filing Insulating Glass Production Line

 Vertical Automatic insulating glass production line LBZ2800

Application

Vertical automatic insulating glass flat press production line is mainly used for Insulating Glass Units (also known as double glazing glass, or double glaze) production. Our LBZ2800 model applies for glass processing company, and windows & doors processor/fabricator. Fully automatic glass sheet transportation through the whole line, automated Low-E coating detection, auto glass washing and drying, fully automatic IGU assembly and pressing with optional gas filling on line, and finally automatic secondary sealant sealing assure high quality insulating glass unit, which guarantees the long life top performance.

 

Feature

1.      PLC control system with touching screen interface

2.      Automatic distinguish the coating side of Low-E glass.

3.      Perfect washing performance for on/off line Low-E glass.

4.      Unique air knife with silencer device.

5.      Automatic aluminum frame mounting system.

6.      Auto glass positioning system

7.      Inside and outside assembly and press function.

8.      On-line gas filing, and auto glass size checking system for gas filling time.Option

9.      Double IGu, triple IGu, shaped IGu and stepped IGu(Option).

10.  Bendable mechanical structure for general container loading, save freight.

 

Glass washing section

 

Feature

1.      Automatic distinguish the coating side of Low-E glass, front 3 soft low-E brushes.

2.      Unique air knife and silencer for washing machine.

3.      The washing zone and water tank are made of stainless steel and corrosion-proof material. Water heating system available.

4.      The conveyor rollers are made of rubber, resistant to acid and alkali.

5.      Automatic adjustment of glass thickness from 3mm to 12mm.

6.      Drive speed adjusted by inverter stepless, the glass runs stably at proper speed.

7.      Three pairs of brushes, with high-pressure water spray nozzle.

8.      In the drying zone, there is a pair of alloyed and corrosion-proof air knife, installed angularly, generate strong air flow to dry both sides of glass.

9.      Three independent water circulating system: the first washing water system, the second washing water system and rinse water system.

10.  To ensure the washing quality, the water conductivity should not exceed 40µs/cm.

11.  15KW blower with heating system.

 

Pressing station section

 

Feature

1. Ultra-long insulating glass can be processed in this pressing robot.

2. Pressing plate with precisely adjustable screw for flatness adjustment.

3. Maintenance open up to 650mm for easy maintenance.

4. Servo motor drives synchronous belt for assembly and pressing.

5. Stepped IGu and on-line gas filling available.

 

Parameter

Max. IG size

2800×4000mm

Min. IG size

280×450mm

Single glass thickness

3-12mm

Insulating glass thickness

40mm

Glass washing speed

2-10m/min

Washing brushes

3 pairs

Glass conveyor speed

45m/min

Conveyor wheel height

520mm

Air supply

0.8m3/min 0.8Mpa

Water supply

0.5t/h conductivity40μs/cm

Power

3P 380V 50HZ 52kw

Dimension

25300×3200×3980mm

Weight

7500Kg

 Machine center

DETEK workshop

DETEK after service system

 
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