Double/triple/quadruple(option) IGu
Online gas filling function option.
Weight | 6500 kg |
---|---|
Dimensions | 24500 × 3200 × 3600 mm |
Share Vertical Automatic insulating glass online gas filling production line LBZ2000 to Your Social Media
Technical details about Vertical Automatic insulating glass online gas filling production line LBZ2000
Application
Vertical automatic insulating glass flat press production line is mainly used for Insulating Glass Units (also known as double glazing glass, or double glaze) production. Our LBZ2000 model applies for glass processing company, and windows & doors processor/fabricator. Fully automatic glass sheet transportation through the whole line, automated Low-E coating detection, auto glass washing and drying, fully automatic IGU assembly and pressing with optional gas filling on line, and finally automatic secondary sealant sealing assure high quality insulating glass unit, which guarantee the long life top performance.
Feature
- PLC control system with touching screen interface
- Automatic distinguish the coating side of Low-E glass.
- Perfect washing performance for on/off line Low-E glass.
- Unique air knife with silencer device.
- Automatic aluminum frame mounting system.
- Auto glass positioning system
- Inside and outside assembly and press function.
- Double IGu, triple IGu, shaped IGu and stepped IGu(Option).
- Bendable mechanical structure for general container loading, save freight.
Glass washing section
Feature
- Automatic distinguish the coating side of Low-E glass, front 3 soft low-E brushes.
- Unique air knife and silencer for washing machine.
- The washing zone and water tank are made of stainless steel and corrosion-proof material. Water heating system available.
- The conveyor rollers are made of rubber, resistant to acid and alkali.
- Automatic adjustment of glass thickness from 3mm to 12mm.
- Drive speed adjusted by inverter stepless, the glass runs stably at proper speed.
- Three pairs of brushes, with high-pressure water spray nozzle.
- In the drying zone, there is a pair of alloyed and corrosion-proof air knife, installed angularly, generate strong air flow to dry both sides of glass.
- Three independent water circulating system: the first washing water system, the second washing water system and rinse water system.
- To ensure the washing quality, the water conductivity should not exceed 40µs/cm.
- 11KW blower with heating system.
Pressing station section
Feature
- Ultra-long insulating glass can be processed in this pressing robot.
- Pressing plate with precisely adjustable screw for flatness adjustment.
- Maintenance open up to 650mm for easy maintenance.
- Servo motor drives synchronous belt for assembly and pressing.
- Stepped IGu and on-line gas filling available.
- 12 gas filling nozzle control solenoid, auto adjustment according to detected glass length.
- Auto gas glass length and height detect, auto gas filling time setting.
Parameter
Max. IG size | 2000×3000mm |
Min. IG size | 280×450mm |
Single glass thickness | 3-12mm |
Insulating glass thickness | 40mm |
Glass washing speed | 2-10m/min |
Washing brushes | 3 pairs |
Glass conveyor speed | 2-45m/min |
Conveyor wheel height | 520mm |
Air supply | 0.8m3/min(1Mpa) ≥0.8Mpa |
Water supply | 0.5t/h conductivity≤40μs/cm |
Power | 3P 380V 50HZ 30kw |
Dimension | 20160×2500×3087mm |
Weight | 5600Kg |
Brand parts list
Name | Brand | Country |
PLC | Omron | Japan |
Servo driver | Kinco | China |
Servo motor | Kinco | China |
Touching screen | Kinco | China |
Inveter | Omron | Japan |
Breaker | Schneider | French |
Contactor | Schneider | French |
Relay | Schneider | French |
Indicator | Schneider | French |
Knob | Schneider | French |
Sensor | Omron | Japan |
Proximity switch | IFM | Germany |
Solenoid | Airtag | TAIWAN |
Air cylinder | Airtag | TAIWAN |
Power supply | MW | TAIWAN |
Solenoid | Airtag | TAIWAN |
Air cylinder | Airtag | TAIWAN |
Power supply | MW | TAIWAN |
Guider | TBI | TAIWAN |